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Monel Wire Mesh

Monel wire mesh is a high-performance metal mesh that optimally integrates the superior corrosion resistance of Monel alloy with the structural functionality of wire mesh, rendering it an ideal solution for marine industry applications.

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Product Details

Technical Specifications

Customized Craftsmanship

Monel Wire Mesh

Monel mesh, also referred to as Monel alloy wire mesh or nickel-copper alloy wire mesh, is a high-performance metal mesh product woven from Monel alloy wires—primarily available in two core material grades: Monel 400 and Monel K500. Characterized by high tensile strength and outstanding corrosion resistance, Monel mesh is widely employed in pipeline systems, filter baskets, and similar applications within the marine industry, as well as in the petrochemical sector. Guangtong offers customized solutions featuring diverse shapes and surface treatments. To accommodate industry-specific requirements for filtration efficiency or open‑area ratio, we also provide custom-length cutting services tailored to order volumes.

Monel Wire Mesh Core Material

Monel 400 (UNS N04400):

The most commonly used type, mainly composed of copper and nickel, with excellent comprehensive performance, good corrosion resistance and medium strength.

Monel K500 (UNS N05500):

By adding aluminium and titanium to Monel 400, it offers higher tensile strength and hardness while maintaining comparable corrosion resistance to Monel 400.

Monel Wire Mesh Complete Range Weaving Techniques

Precision Weaving

Special Weaves

Plain Weave

The plain weave mesh features a warp-weft interlacing structure, where each warp wire passes alternately over and under the weft wires at a 90-degree vertical angle, ensuring uniform and regular diameters of both warp and weft wires as well as consistent mesh openings.

Twill Weave

In twill weave, each warp wire alternately passes over two and under two weft wires, with each weft wire following the same pattern over two and under two warp wires. The warp and weft diameters are identical, resulting in a continuous parallel diagonal pattern.

Dutch Weave

Dutch weave employs thicker warp wires and finer weft wires. The weft wires alternate over and under pairs of warp wires, forming a fine mesh in one direction and a coarse mesh in the other, ultimately producing a tight, conical or wedge-shaped mesh surface.

Reverse Dutch Weave

Reverse Dutch weave adopts the opposite configuration of the Dutch weave, utilizing fine warp wires and thick weft wires to form triangular horizontal pores.

5-Heddle Weave

Each warp wire interlaces alternately over and under each weft wire at a 90-degree angle, with identical diameters for both warp and weft wires and uniform, regularly structured apertures.

Herringbone Weave

Herringbone weave is a specialized variant of twill weave. Depending on the mesh width and practical application, the direction of the twill pattern reverses at intervals such as 20, 50, 100, 200, or 500 millimeters, creating a pattern resembling a herringbone skeleton.

Crimped Weave

Crimped weave utilizes pre-embossed wires that are interlocked or nested to form heavy-duty metal meshes. During the crimped process, the wires are precisely bent at specified intervals to ensure an accurately defined mesh structure.

Monel Wire Mesh Features and Advantages

Corrosion Resistance

Monel wire mesh exhibits exceptional corrosion resistance to high-concentration acids, making it a critical corrosion-resistant material in environments such as seawater, chemical solvents, and acidic media. It demonstrates low susceptibility to stress corrosion cracking and maintains structural stability.

Electrical Conductivity and Non-Magnetic Properties

Monel wire mesh offers excellent electrical conductivity and non-magnetic characteristics, rendering it highly valuable for electromagnetic interference shielding applications.

Weldability and Processability

The inherent ductility of Monel wire mesh facilitates superior weldability and cold-working performance. It is readily processable and simplifies assembly procedures.

High Strength

Monel wire mesh possesses high tensile strength and mechanical toughness, enabling effective resistance to stress corrosion and outstanding creep resistance.

Thermal Stability

Monel alloy wire mesh can withstand temperatures up to 600°C while maintaining stable performance under high-temperature conditions, making it suitable for extreme temperature environments.

Monel Wire Mesh Packaging

Inner paper tubes

Waterproof paper

Plastic film

Plywood boxes

Pallets

Technical Specifications

Guangtong Monel Wire Mesh Specifications
Item	Mesh (line/inch)	Wire diameter (inch)	Opening width (inches)	Open area (%)
Monel alloy-1	8×8	0.0280	0.0970	60.2
Monel alloy-2	10×10	0.0250	0.0750	56.3
Monel alloy3	12×12	0.0230	0.0600	51.8
Monel alloy4	20×20	0.0160	0.0340	46.2
Monel alloy5	30×30	0.0130	0.0203	37.2
Monel alloy6	40×40	0.0100	0.0150	36.0
Monel alloy7	60×60	0.0072	0.0090	30.5
Monel alloy8	80×80	0.0055	0.0070	31.4
Monel alloy9	100×100	0.0045	0.0060	30.3
Monel alloy10	120×120	0.0036	0.0047	32.3
Monel alloy11	150×150	0.0026	0.0041	37.2
Monel alloy12	200×200	0.0021	0.0533	33.6

Chemical Composition of Monel
Type	C(%)	Mn(%)	Si(%)	S(%)	Cu(%)	Fe(%)	Ni(%)	AI (%	Ti (%)
Monel 400	≤0.30	≤2.0	≤0.50	≤0.024	28.0-34.0	≤2.50	≥63.0	-	-
Monel K-500	≤0.25	≤1.5	≤0.50	≤0.01	27.0-33.0	≤2.0	≥63.0	2.3-3.15	0.35-0.85

Monel Wire Mesh Process Technology

Slotting

Laser Cutting

Stamping

Binding/Framing

Forming

Welding

Sintered

Pleated

Molding

Custom Design

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Monel Wire Mesh Deep-processing Products

We can produce filter assemblies with non-standard sizes, special shapes, and composite structures according to customer drawings or samples.

Stainless Steel Pleated Filter Cartridge

Sintered Stainless Steel Tube

Cylindrical Mesh Filter

Stainless Steel Pre-filter

Perforated Metal Tube

Wire Mesh Filter Discs

Leaf Disc Filter

Extruder Screens

Wedge Wire Filter

Stainless Steel Cone Filter

Stainless Steel Filter Basket

Monel Wire Mesh Quality Control System

Raw material control

Spectrometer inspection at entry to ensure that the monel wire meets the requirements;

Production process inspection

Using precision calipers, tool microscopes, CNC equipment, etc., to strictly test the mesh size, wire diameter, opening rate, and weight.

Weaving quality inspection

Ensure that the mesh surface is flat, free of broken or loose wires and the weaving is uniform.

Final inspection

Before each batch of products leaves the factory, a final review of appearance and dimensions is conducted to ensure 100% consistency with customer requirements.

Packaging

We will use inner paper tubes, waterproof paper, plastic film, plywood boxes and pallets for packaging to prevent damage to the goods during transportation.

Shipment

We will cooperate with reliable freight forwarders, closely monitor the logistics information of each batch of goods, and track the delivery status of customers in real time. Ensuring the safe and efficient delivery of each batch of wire mesh products to our customers is the principle we have long pursued.

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Monel Wire Mesh Certificates

Guangtong has obtained a comprehensive suite of authoritative international credentials, including ISO 9001, ISO 45001, ISO 14001, IATF 16949 Automotive Quality Management System, and AEO Customs Certification. Our rigorous quality management and standardized production processes fully comply with global industrial and export requirements.

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FAQ

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SUCCESS CASES

Customized as per your needs, providing you with a one-stop solution for filtration requirements

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24-hour 1v1 exclusive service

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Customer Testimonials

Alexandra

US market

Our beverage factory has strict requirements for food safety, Guangtong customized a stainless steel pleated filter element for our filtration equipment, which exceeded our expectations completely. The R&D team of Guangtong had detailed communication with us to confirm the details on the drawings (including dimensions, material, filtration accuracy, etc.). This stainless steel pleated filter element fully meets our requirements. Its surface is polished to a mirror finish (roughness of 0.4 microns), and there are no installation problems. During use, it can effectively remove impurities from the juice while retaining the original flavor. The 3l6L stainless steel material enables it to withstand repeated high-temperature sterilization and maintain stable filtration accuracy, with a filtration efficiency of 99.6%, this has significantly enhanced our production efficiency and enabled us to successfully pass the FDA inspection. The rapid response mechanism, the professional R&D team, and the rigorous quality control have facilitated our subsequent collaboration and enabled us to become long-term partners.

Oliver Fuchs

European market

As a chemical enterprise, we established contact with Guangtong this year and inquired about a metal sintered filter element. Guangtong provided a complete ISO certificate and customized a sintered filter with high temperature tolerance up to 200 degrees Celsius based on our filter medium drawings. This sintered filter has been in use for 6 months and has not shown any leakage. Compared with previous sintered filter suppliers, its maintenance cost has been reduced by 40%. For an enterprise with customization needs like ours, we highly recommend it!

Afri o.

Southeast Asian market

Guangtong has specially designed a large-capacity stainless steel mesh filter for our municipal water treatment project in Indonesia. This stainless steel filter has a large filtration area and a processing capacity of up to 500L/h, fully meeting our requirements for filtration efficiency and accuracy. It has been operating stably for one year without any deformation or clogging issues, and the maintenance cost is also low. We highly appreciate Guangtong's professional customization capabilities and after-sales maintenance work, and look forward to future cooperation.

South Africa

Europe

Southeast Asia

South Korea

Japan

Australia

New Zealand

Canada

America

South America

Anping Guangtong Hardware Wire Mesh Co., Ltd.

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Epoxy coated wire mesh is a high-performance composite material characterized by its uniformly square apertures, robust structural integrity, and exceptional resistance to deformation. It serves as a versatile and widely utilized solution in both industrial and construction applications.

Monel Wire Mesh

Nickel Wire Mesh

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Mild steel wire mesh is a metallic netting fabricated from low-carbon steel wire as the raw material, characterized by cost-effectiveness and structural stability. It is extensively employed in the rubber industry, plastics industry, and grain filtration processes.

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