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Wire Mesh Demister
Wire Mesh Demister
Wire Mesh Demister
Wire Mesh Demister

Wire Mesh Demister

Wire mesh mist eliminators are critical gas-liquid separation components installed inside towers and pressure vessels. They are primarily used to remove entrained liquid droplets or mist from gas and vapor streams. Featuring high structural strength and excellent mechanical properties, they are well-suited for heavy-duty and high-load operating conditions.Wire mesh mist eliminators are critical gas-liquid separation components installed inside towers and pressure vessels. They are primarily used to remove entrained liquid droplets or mist from gas and vapor streams. Featuring high structural strength and excellent mechanical properties, they are well-suited for heavy-duty and high-load operating conditions.

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Product Details

Technical Specifications

Customized Craftsmanship

Wire Mesh Demister

Wire mesh mist eliminators are high-efficiency gas-liquid separation devices that serve as critical internal components in towers, pressure vessels, and various process equipment. Their primary function is to remove entrained mist and liquid droplets from process gas streams, thereby achieving gas purification, recovering valuable materials, and protecting downstream equipment. They are widely used across industries such as chemical processing, petroleum refining, pharmaceutical manufacturing, natural gas treatment, and environmental engineering. As a professional wire mesh mist eliminators manufacturer, Guangtong offers customized production in a wide range of metallic materials, ensuring that every stage — from raw material selection to field application — meets specific technical standards and performance requirements. Our goal is to maximize user satisfaction while minimizing operational costs. If you are interested in discussing technical details or potential cooperation opportunities regarding wire mesh mist eliminators, please do not hesitate to contact us.

Wire Mesh Demister Operating Principle

丝网除沫器的工作原理,是依靠惯性碰撞、液膜聚结与重力分离三个连续过程实现气液分离。当夹带雾沫的气体穿过由针织汽液网构成的过滤层时,气体分子得以顺利通过,而质量较大的液滴因惯性无法随气流绕行,直接撞击并粘附于丝网表面。随后,被捕获的液滴在丝网交织处持续聚结、不断长大,直至其自身重力足以克服上升气体的浮力,最终从丝网表面脱落,向下沉降汇集于设备底部。脱除液滴后的洁净气体则向上流出设备,从而完成高效的气液分离。

Wire Mesh Demister Operating Principle

Wire Mesh Demister Structures And Types

Wire Mesh Demister Pad

The wire mesh demister pad is the HEPA-grade filter element within a metal air purifier. It is formed by stacking, rolling, or laying multiple layers of knitted wire mesh in a flat configuration. As the core filtration component of the purifier, it is the active element that actually performs the critical tasks of intercepting and coalescing liquid droplets from the gas stream.

Wire Mesh Demister (Complete Assembly)

The wire mesh demister refers to the complete metal air purifier assembly, which consists of the demister pad plus its supporting structural components. These supports are responsible for securing the pad in place and ensuring its stable, reliable operation within the equipment.

Wire Mesh Demister Features and Advantages

01

Exceptional Separation Efficiency

The wire mesh mist eliminator achieves a removal efficiency of 98%–99.8% for mist droplets with diameters ≥ 3–5 μm. This ensures effective gas purification, recovery of valuable materials, and reliable protection of downstream equipment.

02

Easy Installation and Maintenance

Comprising only a demister pad and supporting components, the wire mesh mist eliminator features a simple structure, compact size, and light weight. It can be adapted to various tower and pressure vessel diameters, and is designed for quick disassembly, convenient maintenance, and hassle-free replacement.

03

Minimal Pressure Drop

With a high-porosity knitted wire mesh that allows gas to flow through with low resistance, the mist eliminator produces minimal pressure drop across the unit. This contributes to reduced energy consumption and enhanced overall cost-effectiveness.

04

Excellent Corrosion Resistance

Available in a wide range of metallic materials, the mist eliminator can be tailored to suit harsh environments involving strong acids, alkalis, and other corrosive media. It delivers outstanding performance in terms of acid and alkali resistance, ensuring long-term durability under demanding conditions.

Wire Mesh Demister Packaging

Plastic film

Plastic film

Carton box

Carton box

Carton partition

Carton partition

Plywood case

Plywood case

Technical Specifications

Guangtong Wire Mesh Demister Technical Specifications
Filtration Material Stainless steel wire, copper wire, monel wire, nickel wire
Filter media Knitted wire mesh, woven wire mesh
Nominal Diameter DN300 mm - DN7000 mm
Standard Pad Thickness 100mm to 150mm
Wire Diameter 0.05mm – 0.94mm
Efficiency ≥3~5μm,up to 98% – 99.8%
Pressure Drop About 250 - 500 Pa
Installation Type Top-loading / Type S
Bottom-loading / Type X
Drawer-type
Pad diameter 300 mm - 6000 mm
The Wire Mesh Demister is a non-standard custom product. We can provide the required filter design drawings. Please contact us for customization.

Wire Mesh Demister Customization Process

The process is closed-loop, reducing communication costs for both parties. Full-process service:

Receiving inquiry

Receiving inquiry

Reviewing drawings

Reviewing drawings

Providing quotations

Providing quotations

Producing samples for trial

Producing samples for trial

Confirming trial installation

Confirming trial installation

Commencing mass production

Commencing mass production

Delivering products

Delivering products

Post-sale maintenance

Post-sale maintenance

Wire Mesh Demister Quality Control System

Raw Material Control

All incoming metallic raw materials undergo rigorous chemical and physical performance testing to ensure that only qualified materials are released into production.

In-Process Inspection

All molds and equipment are calibrated and adjusted to maintain minimal tolerances, in full compliance with order specifications and industry standards. In addition, random sampling inspections are conducted throughout the manufacturing process to ensure consistent quality.

Finished Product Inspection and Quality Control

Before being packed and placed into inventory, every wire mesh mist eliminator is subjected to performance testing. Foam tests are available upon customer request to verify the sealing integrity of welds and seams. Only products that pass all tests are moved to designated storage areas for final packaging and dispatch.

Documentation and Traceability

Guangtong implements a unique coded tracking system for each mist eliminator, starting from the moment raw materials enter the facility. This provides complete data traceability and order transparency at every stage of production, effectively minimizing equipment downtime and preventing quality-related issues.

Packaging

After passing all inspection stages, each mist eliminator is securely packaged with plastic film and plywood crates to prevent damage during transportation.

Shipping

We partner with reliable freight forwarders and closely monitor logistics information for every shipment. Real-time tracking of delivery status is maintained to ensure that each batch of mist eliminators arrives safely and efficiently — a standard we consistently uphold.

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Wire Mesh Demister Certificate

Wire Mesh Demister Certificate

Guangtong has obtained a comprehensive suite of authoritative international credentials, including ISO 9001, ISO 45001, ISO 14001, IATF 16949 Automotive Quality Management System, and AEO Customs Certification. Our rigorous quality management and standardized production processes fully comply with global industrial and export requirements.

Wire Mesh Demister Applications

FAQ

FAQ

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SUCCESS CASES

SUCCESS CASES

Customized as per your needs, providing you with a one-stop solution for filtration requirements

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Contact Us

Contact Us

24-hour 1v1 exclusive service

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Wire Mesh Demister

Customer Testimonials

Alexandra

US market

Our beverage factory has strict requirements for food safety, Guangtong customized a stainless steel pleated filter element for our filtration equipment, which exceeded our expectations completely. The R&D team of Guangtong had detailed communication with us to confirm the details on the drawings (including dimensions, material, filtration accuracy, etc.). This stainless steel pleated filter element fully meets our requirements. Its surface is polished to a mirror finish (roughness of 0.4 microns), and there are no installation problems. During use, it can effectively remove impurities from the juice while retaining the original flavor. The 3l6L stainless steel material enables it to withstand repeated high-temperature sterilization and maintain stable filtration accuracy, with a filtration efficiency of 99.6%, this has significantly enhanced our production efficiency and enabled us to successfully pass the FDA inspection. The rapid response mechanism, the professional R&D team, and the rigorous quality control have facilitated our subsequent collaboration and enabled us to become long-term partners.

Alexandra

Oliver Fuchs

European market

As a chemical enterprise, we established contact with Guangtong this year and inquired about a metal sintered filter element. Guangtong provided a complete ISO certificate and customized a sintered filter with high temperature tolerance up to 200 degrees Celsius based on our filter medium drawings. This sintered filter has been in use for 6 months and has not shown any leakage. Compared with previous sintered filter suppliers, its maintenance cost has been reduced by 40%. For an enterprise with customization needs like ours, we highly recommend it!

Oliver Fuchs

Afri o.

Southeast Asian market

Guangtong has specially designed a large-capacity stainless steel mesh filter for our municipal water treatment project in Indonesia. This stainless steel filter has a large filtration area and a processing capacity of up to 500L/h, fully meeting our requirements for filtration efficiency and accuracy. It has been operating stably for one year without any deformation or clogging issues, and the maintenance cost is also low. We highly appreciate Guangtong's professional customization capabilities and after-sales maintenance work, and look forward to future cooperation.

Afri o.
Customer Testimonials

South Africa

Europe

Southeast Asia

South Korea

Japan

Australia

New Zealand

Canada

America

South America

Anping Guangtong Hardware Wire Mesh Co., Ltd.

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