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Three Layer Sintered Mesh
Three Layer Sintered Mesh
Three Layer Sintered Mesh
Three Layer Sintered Mesh
Three Layer Sintered Mesh

Three Layer Sintered Mesh

The three-layer sintered mesh produced by Guangtong is made from three layers of stainless steel wire mesh through a special lamination and vacuum sintering process. It offers high mechanical strength and excellent overall rigidity, making it suitable for further fabrication and deep processing applications.

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Product Details

Technical Specifications

Customized Craftsmanship

Three Layer Sintered Mesh

The three-layer sintered mesh is a new type of filtering material made by stacking multiple layers of stainless steel wire mesh through special lamination and vacuum sintering processes. It has high mechanical strength, overall rigidity, uniform pores, low deformation tendency, stable filtering performance, and easy cleaning advantages. It can effectively replace traditional filter cloths or single-layer woven wire meshes. The three-layer sintered mesh is often processed into various shapes such as circular, cylindrical, conical, and corrugated metal filter cores to adapt to different filtering equipment. It is widely used in demanding filtering fields such as chemical industry, petroleum, pharmaceuticals, food and beverage, and environmental protection. If you need more details about the three-layer sintered mesh, please feel free to contact us at any time. We will provide you with professional recommendations and technical support wire mesh.

Three Layer Sintered Mesh Types

Square Weave Sintered Mesh

 

Square weave sintered mesh is produced by laminating multiple layers of square woven wire mesh through sintering, pressing, and rolling processes. The material is vacuum-sintered at approximately 1100 °C to form a strong diffusion bond between the layers. It offers excellent permeability, low flow resistance, and high flow capacity. Compared to plain weave sintered mesh, twill weave sintered mesh generally demonstrates superior strength, enhanced stability, and improved filtration performance, making it commonly suitable for sintered mesh filter cartridges.

Three Layer Sintered Mesh Types

Dutch Weave Sintered Mesh

 

Dutch weave sintered mesh is manufactured by stacking multiple layers of Dutch woven wire mesh and bonding them through sintering, pressing, and rolling processes. It features uniform pore distribution and stable permeability, making it suitable for applications such as fluidized beds, air drying, and cooling systems.

Three Layer Sintered Mesh Types

Perforated Metal Sintered Mesh

 

Perforated metal sintered mesh is produced by laminating multiple layers of wire mesh with stainless steel perforated plates through sintering, pressing, and rolling processes. The combination of mesh and perforated support layers creates a strong and uniform filtration structure. It is widely used in industries such as mining, pharmaceuticals, and grain processing.

Three Layer Sintered Mesh Types

Three Layer Sintered Mesh Materials

We offer customization of various metal materials according to customer requirements.

Three Layer Sintered Mesh Features and Advantages

01

Stable Filtration Rating

The unique triple-layer sintered mesh structure eliminates the drawbacks inherent in conventional woven wire configurations, ensuring long-term stable filtration performance. It effectively captures fine particles and impurities with consistent reliability.

02

Exceptional Mechanical Strength and Rigidity

Constructed through multi-layer support and metallurgical bonding, the triple-layer sintered mesh withstands high differential pressures and exhibits superior mechanical integrity. Its robust design resists deformation or fracture under high-pressure backwash and harsh operating conditions, guaranteeing exceptional durability.

03

Outstanding Corrosion and Heat Resistance

Fabricated from high-temperature and corrosion-resistant metal materials, this sintered mesh maintains stable long-term operation in demanding environments, including exposure to elevated temperatures, strong acids, or alkalis.

04

Excellent Cleanability and Regeneration

The triple-layer sintered mesh supports countercurrent cleaning and is compatible with various deep-cleaning methods such as backflushing, ultrasonic treatment, steam cleaning, and even thermal incineration. Its superior cleanability enhances service life and reduces operational costs.

05

Easy Fabrication and Forming

With inherent ductility, the sintered mesh is readily processable via cutting, rolling, welding, and other techniques. It can be fabricated into advanced filtration components with increased surface area, enabling customized filter designs.

Three Layer Sintered Mesh Cleaning Methods

Physical Methods:

Ultrasonic cleaning

Backflushing with clean gas

Backflushing with cleaning liquid

Physical Methods:

Chemical Methods:

Utilization of dilute acids or alkalis

Application of surfactants, oxidizing agents, and other appropriate reagents

 

Chemical Methods:
Note: After cleaning, it is recommended to verify integrity and measure the pressure drop via a bubble point test.

Three Layer Sintered Mesh Packaging

Inner paper tubes

Inner paper tubes

Waterproof paper

Waterproof paper

Plastic film

Plastic film

Plywood boxes pallets

Plywood boxes pallets

Technical Specifications

Guangtong Three Layer Sintered Mesh Specifications
Nominal filtration accuracy(μm) Protective layer Filter layer Separating layer Reinforcing layer Reinforcing layer Air permeability(L/min/cm2) Bubble point pressure(Pa) Porosity(%)
1 100 400×3000 100 12×64 64×12 1.81 360-600 About 40%
2 100 325×2300 100 12×64 64×12 2.35 300-590
5 100 200×1400 100 12×64 64×12 2.42 260-550
10 100 165×1400 100 12×64 64×12 3 220-500
15 100 165×1200 100 12×64 64×12 3.41 200-480
20 100 165×800 100 12×64 64×12 4.5 170-450
25 100 165×600 100 12×64 64×12 6.12 150-410
30 100 400 100 12×64 64×12 6.86 120-390
40 100 325 100 12×64 64×12 7.1 100-350
50 100 250 100 12×64 64×12 8.41 90-300
75 100 200 100 12×64 64×12 8.7 80-250
100 100 150 100 12×64 64×12 9.1 70-190

Three Layer Sintered Mesh Processing Technology

Slotting

Slotting

Laser Cutting

Laser Cutting

Stamping

Stamping

Binding/Framing

Binding/Framing

Forming

Forming

Welding

Welding

Sintered

Sintered

Pleated

Pleated

Molding

Molding

Custom Design

Custom Design

Three Layer Sintered Mesh Deep-processing Products

We can produce filter assemblies with non-standard sizes, special shapes, and composite structures according to customer drawings or samples.

Three Layer Sintered Mesh Quality Control System

Raw Material Control

Raw Material Control

Spectrometer testing ensures the stainless steel wire meets requirements

Production Process Inspection

Production Process Inspection

Using precision calipers, tool microscopes, CNC equipment, etc., to strictly test the mesh size, wire diameter, opening rate, and weight, etc.

Weaving Quality Inspection

Weaving Quality Inspection

Ensure the mesh surface is flat, free from broken wires and skipped wires, with uniform weaving.

Final Inspection

Final Inspection

Before shipment, each batch will undergo a final inspection of appearance and dimensions to ensure 100% compliance with customer requirements.

Packaging

Packaging

We will use inner paper tubes, waterproof paper, plastic film, plywood boxes and pallets for packaging to prevent damage to the goods during transportation.

Shipment

Shipment

We will cooperate with reliable freight forwarders, closely monitor the logistics information of each batch of goods, and track the delivery status of customers in real time. Ensuring the safe and efficient delivery of each batch of wire mesh products to our customers is the principle we have long pursued.

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Three Layer Sintered Mesh Certificates

Three Layer Sintered Mesh Certificates

Guangtong has obtained a comprehensive suite of authoritative international credentials, including ISO 9001, ISO 45001, ISO 14001, IATF 16949 Automotive Quality Management System, and AEO Customs Certification. Our rigorous quality management and standardized production processes fully comply with global industrial and export requirements.

Three Layer Sintered Mesh Applications

FAQ

FAQ

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SUCCESS CASES

SUCCESS CASES

Customized as per your needs, providing you with a one-stop solution for filtration requirements

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Contact Us

Contact Us

24-hour 1v1 exclusive service

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Three Layer Sintered Mesh

Customer Testimonials

Alexandra

US market

Our beverage factory has strict requirements for food safety, Guangtong customized a stainless steel pleated filter element for our filtration equipment, which exceeded our expectations completely. The R&D team of Guangtong had detailed communication with us to confirm the details on the drawings (including dimensions, material, filtration accuracy, etc.). This stainless steel pleated filter element fully meets our requirements. Its surface is polished to a mirror finish (roughness of 0.4 microns), and there are no installation problems. During use, it can effectively remove impurities from the juice while retaining the original flavor. The 3l6L stainless steel material enables it to withstand repeated high-temperature sterilization and maintain stable filtration accuracy, with a filtration efficiency of 99.6%, this has significantly enhanced our production efficiency and enabled us to successfully pass the FDA inspection. The rapid response mechanism, the professional R&D team, and the rigorous quality control have facilitated our subsequent collaboration and enabled us to become long-term partners.

Alexandra

Oliver Fuchs

European market

As a chemical enterprise, we established contact with Guangtong this year and inquired about a metal sintered filter element. Guangtong provided a complete ISO certificate and customized a sintered filter with high temperature tolerance up to 200 degrees Celsius based on our filter medium drawings. This sintered filter has been in use for 6 months and has not shown any leakage. Compared with previous sintered filter suppliers, its maintenance cost has been reduced by 40%. For an enterprise with customization needs like ours, we highly recommend it!

Oliver Fuchs

Afri o.

Southeast Asian market

Guangtong has specially designed a large-capacity stainless steel mesh filter for our municipal water treatment project in Indonesia. This stainless steel filter has a large filtration area and a processing capacity of up to 500L/h, fully meeting our requirements for filtration efficiency and accuracy. It has been operating stably for one year without any deformation or clogging issues, and the maintenance cost is also low. We highly appreciate Guangtong's professional customization capabilities and after-sales maintenance work, and look forward to future cooperation.

Afri o.
Customer Testimonials

South Africa

Europe

Southeast Asia

South Korea

Japan

Australia

New Zealand

Canada

America

South America

Anping Guangtong Hardware Wire Mesh Co., Ltd.

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