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Five Layer Sintered Wire Mesh

The 5 layer sintered wire mesh is a high-performance filtration material fabricated by compositing five layers of stainless steel wire mesh through vacuum sintering technology, featuring stable filtration accuracy and minimal deformation.

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Product Details

Technical Specifications

Customized Craftsmanship

Five-layer Sintered Mesh

The five-layer sintered mesh is a porous material manufactured through specialized lamination, compression, and vacuum sintering of five distinct layers of wire mesh with varying aperture sizes and mesh counts. It represents one of the most widely utilized reinforced composite structure available. Compared to three-layer sintered mesh, the five-layer variant retains comparable processability while delivering superior mechanical strength, filtration capacity, permeability, flow rate, and wear resistance. This product finds extensive application in filtration processes across chemical, petroleum, and pharmaceutical industries. For detailed technical specifications or professional consultation regarding five-layer sintered mesh, please contact our experts for tailored recommendations and technical support.

Five-layer Sintered Mesh Range Weaving Techniques

Square Weave Sintered Mesh

Constructed through stacking multiple layers of square woven mesh followed by sintering, pressing, and rolling processes, this material undergoes diffusion solid solution treatment before being vacuum-sintered at 1100°C. It exhibits exceptional characteristics including high permeability, low resistance, and elevated flow velocity. Compared to plain weave sintered mesh, twill weave sintered mesh generally demonstrates superior strength, enhanced stability, and improved filtration performance, making it commonly suitable for sintered mesh filter cartridges.

Five-layer Sintered Mesh Range Weaving Techniques

Mat-Type Weave Sintered Mesh

Produced by laminating multiple layers of plain mat-type woven mesh and subjecting them to sintering, pressing, and rolling procedures, this variant features uniformly distributed pores and stable gas permeability. It is widely applied in fluidized beds, air drying, and cooling systems.

Perforated Metal Sintered Mesh

Fabricated by sintering, pressing, and rolling multiple layers of metal wire mesh and stainless steel perforated metal plates, this composite material achieves an interwoven mesh structure that forms a uniform and ideal filtration matrix. Its primary applications include mining, pharmaceutical processing, and grain screening industries.

Five-layer Sintered Mesh Materials

We offer customization of various metal materials according to customer requirements.

Stainless Steel Wire Mesh

Brass Wire Mesh

Epoxy Coated Wire Mesh

Five-layer Sintered Mesh Features and Advantages

Exceptional and Stable Filtration Precision

The five-layer sintered mesh features an outer protective layer that pre-filters large particles, preventing clogging or damage to the inner filtration layers while ensuring fine particle retention, thus maintaining consistently high filtration accuracy over prolonged periods.

High Mechanical Strength and Impact Resistance

Reinforced by multiple supporting layers, the five-layer sintered mesh withstands higher differential pressure, offering compressive strength significantly superior to that of three-layer sintered meshes. This enhances durability and extends service life.

Outstanding Corrosion and Heat Resistance

Manufactured from high-temperature and corrosion-resistant metal materials, the five-layer sintered mesh exhibits excellent corrosion resistance. It operates reliably under high-temperature and harsh conditions without significant damage, deformation, or fracture.

Excellent Cleanability and Regeneration

Featuring a surface filtration structure, the five-layer sintered mesh achieves effective backwash results. It withstands intensive cleaning methods such as high-pressure backflushing, ultrasonic cleaning, steam sterilization, and even high-temperature calcination, ensuring thorough cleaning, prolonged service life, and reduced operational costs.

Superior Formability and Processability

With inherent ductility, the five-layer sintered mesh is easily cut, rolled, and welded. It can be fabricated into various advanced filtration components, significantly increasing the effective filtration area while reducing equipment footprint.

Five-layer Sintered Mesh Cleaning Methodology

Physical Methods:

Ultrasonic cleaning

Backflushing with clean gas

Cleaning solution reverse flush

Chemical Methods:

Utilization of dilute acids or alkalis

Application of surfactants, oxidizing agents, and other appropriate reagents

Note: Post-cleaning, it is recommended to verify integrity and measure the pressure drop via a bubble point test.

Five-layer Sintered Mesh Packaging

Inner paper tubes

Waterproof paper

Plastic film

Plywood boxes pallets

Technical Specifications

Guangtong Five Layer Sintered Mesh Specification
Nominal filtration accuracy(μm)	Protective layer	Filter layer	Separating layer	Reinforcing layer	Reinforcing layer	Air permeability(L/min/cm2)	Bubble point pressure(Pa)	Porosity(%)
1	100	400×3000	100	12×64	64×12	1.81	360-600	About 40%
2	100	325×2300	100	12×64	64×12	2.35	300-590
5	100	200×1400	100	12×64	64×12	2.42	260-550
10	100	165×1400	100	12×64	64×12	3	220-500
15	100	165×1200	100	12×64	64×12	3.41	200-480
20	100	165×800	100	12×64	64×12	4.5	170-450
25	100	165×600	100	12×64	64×12	6.12	150-410
30	100	400	100	12×64	64×12	6.86	120-390
40	100	325	100	12×64	64×12	7.1	100-350
50	100	250	100	12×64	64×12	8.41	90-300
75	100	200	100	12×64	64×12	8.7	80-250
100	100	150	100	12×64	64×12	9.1	70-190

Five-layer Sintered Mesh Processing Technology

Slotting

Laser Cutting

Stamping

Binding/Framing

Forming

Welding

Sintered

Pleated

Molding

Custom Design

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Five-layer Sintered Mesh Deep-processing Products

We can produce filter assemblies with non-standard sizes, special shapes, and composite structures according to customer drawings or samples.

Stainless Steel Pleated Filter Cartridge

Sintered Stainless Steel Tube

Cylindrical Mesh Filter

Stainless Steel Pre-filter

Perforated Metal Tube

Wire Mesh Filter Discs

Leaf Disc Filter

Extruder Screens

Wedge Wire Filter

Stainless Steel Cone Filter

Stainless Steel Filter Basket

Five-layer Sintered Mesh Quality Control System

Raw Material Control

Spectrometer inspection at entry to ensure that the stainless steel wire meets the requirements;

Production Process Inspection

Using precision calipers, tool microscopes, CNC equipment, etc., to strictly test the mesh size, wire diameter, opening rate, and weight, etc.

Weaving Quality Inspection

Ensure that the mesh surface is flat, without broken threads, no loose threads, and the weaving is uniform.

Final Inspection

Before each batch of products leaves the factory, a final review of appearance and dimensions is conducted to ensure 100% consistency with customer requirements.

Packaging

We will use inner paper tubes, waterproof paper, plastic film, plywood boxes and pallets for packaging to prevent damage to the goods during transportation.

Shipment

We will cooperate with reliable freight forwarders, closely monitor the logistics information of each batch of goods, and track the delivery status of customers in real time. Ensuring the safe and efficient delivery of each batch of wire mesh products to our customers is the principle we have long pursued.

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Five-layer Sintered Mesh Certificates

Guangtong has obtained a comprehensive suite of authoritative international credentials, including ISO 9001, ISO 45001, ISO 14001, IATF 16949 Automotive Quality Management System, and AEO Customs Certification. Our rigorous quality management and standardized production processes fully comply with global industrial and export requirements.

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FAQ

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SUCCESS CASES

Customized as per your needs, providing you with a one-stop solution for filtration requirements

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24-hour 1v1 exclusive service

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Customer Testimonials

Alexandra

US market

Our beverage factory has strict requirements for food safety, Guangtong customized a stainless steel pleated filter element for our filtration equipment, which exceeded our expectations completely. The R&D team of Guangtong had detailed communication with us to confirm the details on the drawings (including dimensions, material, filtration accuracy, etc.). This stainless steel pleated filter element fully meets our requirements. Its surface is polished to a mirror finish (roughness of 0.4 microns), and there are no installation problems. During use, it can effectively remove impurities from the juice while retaining the original flavor. The 3l6L stainless steel material enables it to withstand repeated high-temperature sterilization and maintain stable filtration accuracy, with a filtration efficiency of 99.6%, this has significantly enhanced our production efficiency and enabled us to successfully pass the FDA inspection. The rapid response mechanism, the professional R&D team, and the rigorous quality control have facilitated our subsequent collaboration and enabled us to become long-term partners.

Oliver Fuchs

European market

As a chemical enterprise, we established contact with Guangtong this year and inquired about a metal sintered filter element. Guangtong provided a complete ISO certificate and customized a sintered filter with high temperature tolerance up to 200 degrees Celsius based on our filter medium drawings. This sintered filter has been in use for 6 months and has not shown any leakage. Compared with previous sintered filter suppliers, its maintenance cost has been reduced by 40%. For an enterprise with customization needs like ours, we highly recommend it!

Afri o.

Southeast Asian market

Guangtong has specially designed a large-capacity stainless steel mesh filter for our municipal water treatment project in Indonesia. This stainless steel filter has a large filtration area and a processing capacity of up to 500L/h, fully meeting our requirements for filtration efficiency and accuracy. It has been operating stably for one year without any deformation or clogging issues, and the maintenance cost is also low. We highly appreciate Guangtong's professional customization capabilities and after-sales maintenance work, and look forward to future cooperation.

South Africa

Europe

Southeast Asia

South Korea

Japan

Australia

New Zealand

Canada

America

South America

Anping Guangtong Hardware Wire Mesh Co., Ltd.

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